Wire Flame Spray Gun
Wire flame spray gun is that the sort of method during which uses an oxy-fuel flame to melt the wires to make a spray of a stream that applies to coat on the surface to spray on an entity. a wire flame spray gun can use for spray both ferrous & nonferrous material. Important applications are restoring worn-out components, conductivity, and anti-corrosion coating.
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Wire Flame Spray Gun Process
A compressed gas stream atomized and accelerated the liquefied metal by surrounding the flame. the endless process might be adjusted by feeding the wire feedstock material at a controllable rate into the flame. We approached this problem by employing a turbine to actuate gears and drive rolls that pulled the wire into the sand blasting nozzle. The version that uses wires can spray metals that will be prepared during a wire form. The variation that uses powder has the power to feed various materials. These include normal metal alloys, oxidation-resistant metals and alloys, and ceramics. It provides sprayed surfaces of many different characteristics. The wire is fed into the front torch of flame spray through the air-driven turbine. Fuel gas like acetylene, LPG, Propane & oxygen is correctly and safely mixed within the siphon plug head assembly which provides a combustible heat source. Normally, proper for all metals and metal alloys in wire form is used for thermal spray coating i.e. Aluminium Brass, Bronze, Steel, chrome steel, Molybdenum, nickel-base alloy, Zinc, Copper, etc. General Wire uses for flame spray.
Advantages of Wire Flame Spray Gun
- Non-conductive wires can be sprayed.
- Less fine dust particles are created when spraying makes overspray less flammable or explosive.
- More portable for on-site spraying.
- Simple to ignite.
- High spray rate with low gas consumption.
- Easy to operate.
- It can be used with both hard and soft wires.
- Extension modules for internal bore applications
Wire Flame Spray Gun Manufacturers in India
We are the Wire Flame Spray Gun Manufacturers in India and we provide the best quality products. We also manufacture the best Flame Spray gun, Thermal Spray Gun, Metallizing Gun are the same kinds of equipment. All these are used in Coating so it’s also called Equipment. We are the leading Manufacturer of Wire Flame Guns, Sand Blasting Nozzles, Grit Blasting Machine, Dust Collector and etc.
Wire Flame Spray Guns Prices in India
As leading Wire Flame Spray Guns in India, we provide the best quality product that matches the international quality standards. We at sand blasting hopper is provided with the best prices for Wire Flame Spray Gun, Spray Gun, Metalizing Gun, Arc Spray Gun, Thermal spray Gun and much more product.
If you have any queries regarding the Wire Flame Spray Guns Prices contact us at info@sandblastinghopper.in.
Specifications of Wire Flame Spray Gun
Verified| Model Name | Wire Used | Diameter | Wire Feeding | Gases Used |
| 12P | Aluminum, Stainless Steel, Copper | 3.17 mm | Pneumatic | Oxygen, Propane/Acetylene |
| 12P-ED | Copper, Brass, Bronze | 1.6/2.3/3.17 mm | Electric Motor | Oxygen, Propane, Acetylene, LPG |
| 5-PK | Molybdenum | 1.6/2.0/2.3 mm | Electric Motor | Oxygen, Acetylene |
| 14P | Zinc, Aluminum, Brass | 3.17 mm | Pneumatic | Oxygen, Propane/Acetylene |
Applications of Wire Flame Spray Gun
- Wire Flame Coating: Deposit metallic coatings for repair and protection using oxy-fuel flame spray.
- Component Rebuild Shops: Restore worn journals, sleeves, and machine parts economically.
- On-Site Maintenance: Useful where portable flame spray setups support plant breakdown repairs.
- Bond Coat Preparation: Apply intermediate layers before finishing coats in multi-step thermal spray jobs.
- General Industrial Metalizing: Flexible process for shops handling mixed repair and coating work.
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A wire flame spray gun is a thermal spray coating tool that melts a continuous metal wire using an oxygen-fuel flame and sprays the molten metal onto a prepared surface with compressed air. It is widely used to apply protective coatings that improve corrosion resistance, wear resistance, oxidation resistance, and restore worn machine components.
The wire flame spray gun feeds a metal wire into an oxygen-fuel flame, where the wire melts. Compressed air then atomizes the molten metal into fine droplets and propels them onto the prepared substrate, forming a durable metallic coating with minimal heat transfer to the base material.
A wire flame spray gun can spray a wide range of wire materials, including zinc, aluminum, stainless steel, bronze, brass, copper, molybdenum, nickel wire, and other ferrous and non-ferrous metals. The material is selected according to the required corrosion protection, wear resistance, or dimensional restoration.
Wire flame spraying offers a cost-effective coating process with high material utilization, excellent corrosion protection, portable equipment, simple operation, and the ability to repair worn parts instead of replacing them. It is ideal for both workshop and on-site applications.
Wire flame spray guns are widely used in steel fabrication, shipbuilding, oil and gas, power plants, mining, cement plants, railways, paper mills, marine engineering, automotive manufacturing, and heavy engineering for extending equipment life and reducing maintenance costs.
When selecting a wire flame spray gun, consider the wire diameter it supports, compatible fuel gases, coating material requirements, production volume, portability, and maintenance needs. Choosing equipment that matches your application helps achieve better coating quality and higher productivity.
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